Excel Metal & Engg Industries
Excel Metal & Engg Industries
Girgaon, Mumbai, Maharashtra
GST No. 27AABPC0886H1ZW
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Weld Stud

We are engaged in manufacturing of Weld Studs, Special Fasteners and other Engineering Components.

Weld Studs, being our main product, is manufactured in all varieties – Drawn Arc, Capacitor Discharge, Short Cycle, Resistance Welding – in different materials and dimensions to suit customer's requirement. Quality, Value & Service being the motto, we are always making an effort for customer satisfaction through continuous improvement.

Shear Connectors Stud

Shear Connectors Stud
  • Shear Connectors Stud
  • Shear Connectors Stud
  • Shear Connectors Stud
  • Shear Connectors Stud
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Approx. Price: Rs 10 / PieceGet Latest Price
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Product Details:

Minimum Order Quantity1000 Piece
MaterialAs Per Std / Customize / Requirement
SizeAS PER REQ
GradeSteel - MS / CS /AS , Stainless Steel or Alloys
Usage/ApplicationConstruction / Industrial
UsageManufacturing, Construction
ShapeAs Per Std / Customize / Requirement
Temperature (deg. Celsius)As per steel Grade
Diameter (mm)Upto 40 MM DIA

Shear Connector Stud

The latest technology used in construction of buildings and bridges. They are used as a major element in the composite structure. Excellent quality, high load bearing capacity, durability, faster speed of construction, etc. are some of the reasons why it is gaining popularity in the construction industry.


"Shear connector means headed steel studs. These are welded to a structural member for achieving composite action with concrete. Shear connector is one of the major elements in the composite structure

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Additional Information:

  • Item Code: EMEI-SH-STUD
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Thread Weld Stud

Thread Weld Stud
  • Thread Weld Stud
  • Thread Weld Stud
  • Thread Weld Stud
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Approx. Price: Rs 100 / PieceGet Latest Price

Product Details:

MaterialCarbon Steel
Usage/ApplicationIndustrial
StandardAs per ISO
Product TypeBolt
SizePolished
GradeSTEEL

Weld Bolts are headed bolts having projections under the head. They are welded by passing current through these projections. No ceramic ferrule is required. Size varies and length, raw material and plating as per customers' requirement.
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Internal Threaded Weld Studs

Internal Threaded Weld Studs
  • Internal Threaded Weld Studs
  • Internal Threaded Weld Studs
  • Internal Threaded Weld Studs
  • Internal Threaded Weld Studs
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Approx. Price: Rs 100 / PieceGet Latest Price

Product Details:

MaterialCarbon Steel
Usage/ApplicationIndustrial
StandardAs per ISO
Product TypeBolt
SizePolished
GradeAs per ISO

Weld Bolts are headed bolts having projections under the head. They are welded by passing current through these projections. No ceramic ferrule is required. Size varies and length, raw material and plating as per customers' requirement.
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Reduced Base Weld Stud

Reduced Base Weld Stud
  • Reduced Base Weld Stud
  • Reduced Base Weld Stud
  • Reduced Base Weld Stud
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Approx. Price: Rs 100 / PieceGet Latest Price

Product Details:

MaterialCarbon Steel
Usage/ApplicationIndustrial
StandardAs per ISO
Product TypeBolt
SizePolished
GradeAs per ISO

Length: Length is listed before weld. Studs diameters 1/2” and below will be approx. 1/8” shorter after welding. 5/8” will be approx. 3/16” shorter after welding. Stud Welding Products RB Studs can be made in any length above the standard minimum.

Material: Low carbon steel, ASTM A29, 1010 1020. RB studs are also available in weldable stainless steel. Type 302 is the most commonly used. Other grades of stainless steel (except Type 303) are available when required.

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Shear Connector Stud

Shear Connector Stud
  • Shear Connector Stud
  • Shear Connector Stud
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Approx. Price: Rs 10 / PieceGet Latest Price
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Product Details:

MaterialSteel
Usage/ApplicationCommercial
DiameterAs Per Standard / Requirement / Order
ColorAs Per Requirement / Coating
SizeUpto 40 m dia or as required
ConditionNew
Country of OriginMade in India

Shear Connector

The latest technology used in construction of buildings and bridges. They are used as a major element in the composite structure. Excellent quality, high load bearing capacity, durability, faster speed of construction, etc. are some of the reasons why it is gaining popularity in the construction industry.


"Shear connector means headed steel studs. These are welded to a structural member for achieving composite action with concrete. Shear connector is one of the major elements in the composite structure

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Additional Information:

  • Item Code: EMEI-SHEAR-CON
  • Port of Dispatch: MUMBAI
  • Production Capacity: 10000
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Stud Welding Machine

Stud Welding Machine
  • Stud Welding Machine
  • Stud Welding Machine
  • Stud Welding Machine
  • Stud Welding Machine
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Product Price :Get Latest Price
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Product Details:

Usage/ApplicationIndustrial
StandardAs per Standard
Product TypeStud
Coloras per Standard / Plating / customize / requirement
MOCSTEEL MATERIAL AS PER REQUIRE
as per requirementas per std / customize / requirement
GRADESTEEL MATERIAL AS PER REQUIRE
QTYAS REQ
MOQ1000

Weld Bolt


Weld Bolts are headed bolts having projections under the head. They are welded by passing current through these projections. No ceramic ferrule is required. Size varies and length, raw material and plating as per customers' requirement.
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Additional Information:

  • Item Code: EMEI-WELD-STUDS
  • Production Capacity: 10000
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Ceramic Ferrule For Stud Welding

Ceramic Ferrule For Stud Welding
  • Ceramic Ferrule For Stud Welding
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Approx. Price: Rs 1 / PieceGet Latest Price
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Product Details:

Minimum Order Quantity1000 Piece
MaterialBrass
SizeAs Per Req
Gradeceramic
AlloyWithout Alloy
Packing TypeSTD
ConditionNew
Country of OriginMade in India

CERAMIC FERRULE

Ceramic Ferrule are essential part of the standard shear connectors (shear studs) drawn arc stud welding process. In the process, the shear connector will insert into the center hole of the ceramic ferrule, the ceramic ferrule will be pressed on the welding surface by ceramic ferrule holder by the force of spring device inside the welding gun. The ceramic ferrule is used for one weld only and is removed once the molten metal has solidified. It has following functions:
• Protection of the weld pool by creation of metal vapour in the burning chamber at sufficient current intensity,
• Concentration and stabilization of the arc, thus reducing arc blow,
• Further more, it shields the operator from both arc and spatter.

Ceramic Ferrule Standard (Type UF)

These standard ceramic ferrule are according to ISO 13918: 2008 Type UF, for shear connector welded to steel member in PA position.

Ceramic Ferrule for Shear Connectors Weld Through Metal Deck (Type WTD)

Special Ceramic Ferrule for shear connectors welding through metal deck (mostly zinc-plated deck sheets on the steel beams). As there are high amounts of degasification through zinc evaporation when weld shear connectors through zinc-plated deck sheets, the type of WTD ceramic ferrule with larger combustion chamber and larger vents can considerably improve the welding results.

Ceramic Ferrule for Shear Connectors Welding to Vertical Surface (Type UFV)

When welding to vertical surface, gravity causes molten metal to flow to the bottom side of the ferrule. There are increased tendency towar dmetal loss through the ferrule vents, and more difficult to displace the metal to the top of the weld. This is important for the development of a full formed weld collar. Special Ceramic Ferrule for shear connectors welding to vertical surface, they have blocked vents at the bottom of the ferrule cavity to prevent weld metal loss, and deposit more of the weld collar at the top of the weld.

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Additional Information:

  • Item Code: EMEI-CER-FERRULE
  • Port of Dispatch: Mumbai
  • Production Capacity: 1000 - 10000 Pieces
  • Delivery Time: As per order Quantity
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Capacitor Discharge Weld Studs

Capacitor Discharge Weld Studs
  • Capacitor Discharge Weld Studs
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Approx. Price: Rs 10 / PieceGet Latest Price
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Product Details:

Minimum Order Quantity1000 Piece
Usage/ApplicationIndustrial
MaterialSteel
ShapeStud
LengthAs Per Requirement / Standard
Packaging TypeStandard
Wire Gauge SwgAs Per Order

Capacitor Discharge Weld Studs

CD studs are welded by using current which is stored in a bank of capacitors. Size varies from M3 to M8 and length, raw material and plating as per customers' requirement. These can be welded on thin sheets.
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Additional Information:

  • Item Code: EMEI-WELD-STUD
  • Port of Dispatch: MUMBAI
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Resistance Weld Stud

Resistance Weld Stud
  • Resistance Weld Stud
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Approx. Price: Rs 10 / PieceGet Latest Price
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Product Details:

Minimum Order Quantity1000 Piece
Usage/ApplicationIndustrial
Material GradeSteel Grades
Diameteras per std / customize / requirement
Wire Gaugeas per std / customize / requirement
SizeAs Per Requirement / Order
Work Temperatureas per std / customize / requirement

RESISTANCE WELDING STUDS
These are welded by resistance welding method. Most common application is in studded tubes for refineries and boilers.
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Additional Information:

  • Item Code: EMEI-RES-WELD-STUD
  • Port of Dispatch: MUMBAI
  • Production Capacity: 100000
  • Delivery Time: AS PER ORDER QTY
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Inbed Studded Tubes

Inbed Studded Tubes
  • Inbed Studded Tubes
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Approx. Price: Rs 1,000 / PieceGet Latest Price
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Product Details:

Minimum Order Quantity100 Piece
Product TypeStudded Tubes
MaterialSteel
Lengthas per std / customize / requirement
ConditionNew
Diameteras per std / customize / requirement
Model NumberEMEI
Country of OriginMade in India

Studded Tubes

These are metal tubes with studs welded on the OD throughout the length in a specific pattern, and used in fired heaters in refineries and also in water tube boilers.

Advantages of Studded Tubes
  • To increase the surface area of the tube and to protect tube surface from direct exposure to heat / corrosive environment
  • Studding reduces the amount of bare pipes used in these processes. Heat transfer surface of one studded pipe is equivalent to surface of 4 to 10 bare pipes.
  • Use of studded tubes is ideal for processes / applications, where dirty fuels are used in harsh environments

 

studding is done by resistance welding machine. The linear and angular pitch is precisely maintained by PLC controller. Studs are welded on tubes having diameter from 4" to 8" and length maximum upto 12 meters.

Pipe materials  We use tube materials as Mild Steel or Alloy Steel like grades P3, P5, P9, P11 etc. Stud Material is generally Mild Steel or as per customer requirement.

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Additional Information:

  • Item Code: EMEI-STUDDED-TUBES
  • Production Capacity: 10000
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Reach Us
Dinesh Chaudhary (General Manager)
Excel Metal & Engg Industries
No. 177/181, JT Building, Dr. M. G. Mahimtura Marg, 3rd Kumbharwada Lane
Girgaon, Mumbai - 400004, Maharashtra, India


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